The potential and ability of EPS foam formwork on a finished concrete product is nearly unmatched.

The time- and labor-efficient process that creates unique designs and shapes in concrete is a game-changer when it comes to bringing ideas to life, letting them stand out, and ultimately withstand the test of time.

At Scott System, our team is able to manufacture complex foam shapes and design details that will facilitate the creation of structural and decorative concrete.

Whether it’s unique architectural designs, difficult double-curved surfaces, or any design that cannot utilize traditional forming methods, foam formwork design is a lightweight and cost-effective solution when compared to steel and wood alternatives.

Working with an experienced formwork expert who collaborates with architects, engineers, and contractors will develop the best results.

Best Uses for Foam Formwork

Using expanded polystyrene (EPS) foam formwork in an architectural concrete project can save companies time and money.

Unlike wood or steel, there is limited setup and removal time foam formwork, as well as fewer truckloads of supplies and less labor associated with the process.

Foam formwork will also not warp or distort while on the worksite unlike its counterparts. Choose from a variety of final surface coatings to get a smooth or textured finish that could also be reused throughout the project.


The finish options for EPS foam can help to create a smooth surface as soon as the formwork is removed, especially for complex curved shapes. It is possible to achieve a smooth finish using wood materials, but the extra time and setup process does not compare to the savings achieved by using foam.

Formwork finishes uncoated


This cost-effective coarse finish is for single-use forms to create structural applications of any shape.

Formwork finishes polyurethane


Finishes are available from smooth to a slight orange peel and can be reused up to five times.

Formwork finishes hdo

Plywood Laminated

Several types of plywood can be laminated to the face of the foam. Plywood types include HDO, MDO, MDF, CDX, A/C and more.

FRP laminated finish


Available in smooth or pebbled finish for non-compound curved applications like doubly curved shapes.

Our Foam Formwork Process

Scott System will work with your team from start to completion to create a finished product ready for the job site.

Our engineers will create custom plans and create high resolution design files for your approval. Next, we will use our CNC milling capabilities to create the desired shape and fulfill the order with a parts test fit and final assembly ready for delivery.



3Order Fulfillment

Formwork process customer plans
Customer Plans
Formwork process 3D models
3D Models
Formwork process approval drawings
Approval Drawings
master cam
Master Cam
Formwork process control documents
Production Quality Control Documents
Formwork process hot wire cnc cutting
In-progress Hot Wire CNC Cutting
Formwork process 5-axis cnc milling
In-progress 5-axis CNC Cutting
Formwork process polyurethane sparying
In-progress Polyurethane Spraying
Formwork process test fit
Finished Part Test Fit/Assembly
Formwork process concrete
ISO logo

Why Scott System?

Certified Company

Scott System is ISO 9001 certified, employing a structured procedure to ensure our clients receive products that are held to stringent quality standards.

Client Support

You will always get a team member on the phone and will never have to talk to a machine.

Approval Process

Each job is kicked off with a detailed approval package including drawings and CAD files to ensure we know exactly what is needed for the project.

Quality Service

We are not happy until you are.

We will be a part of your project until it is 100% complete and not just when the parts leave our site.


Through the combined efforts of our precast and metal fabrication sister companies, we can provide a range of packages to the construction industry.

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